(Plastic Injection Molding)-QMS Certification
Ph Molds
Jack Sekhon and Associates assisted Ph Molds in achieving certification to ISO 9001 QMS Standard.
Case Study
Highlights of certification project:
PLANNING STAGE:
- Appointment of project sponsor for overseeing the project.
- Formation of senior management team for on-going commitment, engagement and support.
- Formation of process teams for engaging in functional hands-on approach.
- Training on process approach and risk-based thinking.
- Training on ISO 9001 Standard requirements.
- Determination of QMS scope-including Tool Room, Resin Mixing, Production, Quality Control,
Purchasing/Shipping/Receiving and Top management.
FRAMEWORK DEVELOPMENT:
- Development of Process Lists through identification of functional processes based on process
approach. - Development of Risk Registers through application of appropriate risk assessment methodology.
- Development of Legal Register related to products/services.
QMS DEVELOPMENT:
- Quality Policy, Quality Objectives and Quality Manual.
- System procedures based on risk assessment and ISO Standard.
- Operating procedures for various functions based on risk assessment.
- Product, Process and System KPIs.
- Tools (Templates, Forms, Databases, Checklists)
QMS IMPLEMENTATION:
- Training on their QMS.
- QMS Management Questionnaire.
- QMS Employee Questionnaire.
- Assistance during implementation
QMS INTERNAL EVALUATION
- Process and risk based Internal audit including product and process audits.
- Value adding management review based on analyzed data and ISO 9001 Standard requirements.
- Follow-ups on internal audit and management review gaps.
QMS EXTERNAL EVALUATION:
- Stage 1 external audit.
- Follow up on stage 1 gaps.
- Stage 2 external audit
CERTIFICATION RESULTS:
- Non-conformance free certification.
- Enhanced customer satisfaction.
- Increased market share.
- Efficiency and effectiveness improvements.
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