Jack Sehkon and Associates Inc.

(Plastic Injection Molding)-QMS Certification

Ph Molds

Jack Sekhon and Associates assisted Ph Molds in achieving certification to ISO 9001 QMS Standard.

Case Study

Highlights of certification project:

PLANNING STAGE:

  • Appointment of project sponsor for overseeing the project.
  • Formation of senior management team for on-going commitment, engagement and support.
  • Formation of process teams for engaging in functional hands-on approach.
  • Training on process approach and risk-based thinking.
  • Training on ISO 9001 Standard requirements.
  • Determination of QMS scope-including Tool Room, Resin Mixing, Production, Quality Control,
    Purchasing/Shipping/Receiving and Top management.

FRAMEWORK DEVELOPMENT:

  • Development of Process Lists through identification of functional processes based on process
    approach.
  • Development of Risk Registers through application of appropriate risk assessment methodology.
  • Development of Legal Register related to products/services.

QMS DEVELOPMENT:

  • Quality Policy, Quality Objectives and Quality Manual.
  • System procedures based on risk assessment and ISO Standard.
  • Operating procedures for various functions based on risk assessment.
  • Product, Process and System KPIs.
  • Tools (Templates, Forms, Databases, Checklists)

QMS IMPLEMENTATION:

  • Training on their QMS.
  • QMS Management Questionnaire.
  • QMS Employee Questionnaire.
  • Assistance during implementation

QMS INTERNAL EVALUATION

  • Process and risk based Internal audit including product and process audits.
  • Value adding management review based on analyzed data and ISO 9001 Standard requirements.
  • Follow-ups on internal audit and management review gaps.

QMS EXTERNAL EVALUATION:

  • Stage 1 external audit.
  • Follow up on stage 1 gaps.
  • Stage 2 external audit

CERTIFICATION RESULTS:

  • Non-conformance free certification.
  • Enhanced customer satisfaction.
  • Increased market share.
  • Efficiency and effectiveness improvements.
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